CAD/CAM
Multiple design systems are used consisting of Unigraphics 3-D cad stations
as the primary system supported by AutoCad stations.
- EDS Unigraphics NX
- CATIA v5
- AutoCAD 2000 Mechanical
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STAMPING PRESSLINES
All presslines are equipped with cradles or reels, feeders, automatic lubrication,
malfunction detection devices and automatic scrap remover for continuous operation.
Press tonnages range from 60-800 with bed sizes up to 132" with ability to stamp
material from .008 - .375 thick.
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CNC MACHINES
High speed 3, 4 and 5 axis CNC vertical milling machines with
available machining envelopes up to 112"x49"x39". CNC
lathes with automated bar feeding and live tooling capabilities.
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EDM'S
CNC Wire EDMs with available machining evelopes up to 50" x 21" x 15" with tapers up to +/- 45"
- Mitsubishi DWC200HA Wire EDM, X-50", Y-30", Z-10" +/- 12° taper @ 4.0, auto thread, 2094 lb. Maximum workpiece weight
- Charmilles 330F submerged Wire EDM, X-35.4", Y-213.6", Z-15.75", +/- 45° taper @ 15.75, auto thread, 2200 lbs. Maximum workpiece weight
- Elox Wire Series P Wire EDM, X-10", Y-13", Z-8", +/- 10° taper @ 4.0, 350 lb. Maximum workpiece weight
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GRINDERS
Various wet and dry surface grinders, cylindrical grinder, Blanchard rotary grinder, jig grinder and cutter grinders.
- Blanchard 18-42 Rotary
- Okamoto 12-24 Surface
- Brown & Sharpe 8-24 Surface
- Brown & Sharpe 8-18 Surface
- Brown & Sharpe 6-18 Surface
- Griseti 12" dia x 30" Cylindrical
- Mitsui Precision Dry Surface
- Okamoto Precision Dry Surface
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JIG GRINDER
- Moore #3 Precision with Attachements
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CUTTER GRINDERS
- Makino Model C-4 (1)
- Rush 252 (1)
- #2 Cincinnati (1)
- Hartex (1)
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HONES
Sunnen hones with precision gages and gage setting fixtures.
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MILLING MACHINES
Several manual Bridgeport type vertical milling machines with digital readouts.
- Alliant with Digital Readout (1)
- Bridgeport Series I with Digital Readout (6)
- Bridgeport Series I (8)
- Cincinnati-Milacron "Vercipower Bed Type" Horizontal Mill w/ Vertical Milling Head (1)
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BAND SAWS
A variety of band saws and cut off saws.
- DoAll 36" with Countour Feed and Attachments (2)
- DoAll Model 1613-2 (2)
- Powermatic 20" (2)
- Grob Model 4V-24 (1)
- Walker Turner 13" (1)
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CUTOFF SAWS
- DoAll Model C-4 (1)
- Wells Model 600 (2)
- Kalamazoo (1)
- Mega Model BS-360-A, 14" with Automatic Feed (1)
- Pexto Shear (1)
- All American Scroll Saw (2)
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LATHES
- 17" Webb (1)
- 15" LeBlond (2)
- 13" Cincinnati Hydrashaft (1)
- 13" Takang KBC (1)
- 13" Clausing (1)
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DRILL PRESSES
Various radial, turret, multi-spindle and pedestal drill presses up to 6' arm.
- YMZ 6' Radial (1)
- YMZ 4'7" Radial (1)
- IKEDA Model RM 1300 4' Radial (1)
- Ooya 3' Radial (1)
- Burgmaster Model ID Turret Drilling (2)
- Buffalo # 15 3-Spindle Drilling Machine (1)
- Pedestal (2 Delta, 2 Clausing, 1 Craftsman, 1 Powermatic) (6)
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HEAT TREATING
Internal heat treating and annealing capability for tool steel.
- Unitherm Dual Chamber Controlled Atmosphere Heat Treating and Annealing Furnace (1)
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FABRICATION
- Niagra Shear 1/8 in x 8 ft
- Chicago D&K Bending Brake 3/16 in x 8 ft
- Miller 4 axis Robotic Mig Welder
- Semi-automatic Mig Weld Lathe
- 3 - Manual Mig weld cells
- Manual Tig weld cell
- Manual Plasma Torch Cutting System
- Dewalt Power Cut-off saw
- Welding Surface Platens (2)
- Bridge Crane four ton, multiple bridge
- Vibratory Finishing and Deburring Station
- Blanchard 18-42 Rotary Grinder
- Okamoto 12-24 Surface Grinder
- Alliant Milling Machine with Digital Readout
- Powermatic 20" Band Saw
- Mega Model BS-360-A Cut-off Saw, 14" with Automatic Feed
- 17" Webb Lathe
- Ooya 3' Radial Drill Press
- Unitherm Dual Chamber Controlled Atmosphere Heat Treating and Annealing Furnace
- Miller Tig Welder and Cooler
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RIVETING
Orbital riveters for assembly operations.
- Bracker Bal Tec Orbital Riveters (2)
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WELDING
Production projection, spot, mig and tig welders up to 225 KVA for assembly operations. Various maintenance welders.
- Lincoln Mig Welder Powerwave Model 1455 (1)
- Custom Circular Mig Weld Stations with Lincoln Powerwave 455 Power Supplies (3)
- Miller Tig Welder and Cooler (1)
- Federal 200 KVA Resistance Welder with Weldtronic Control and HCC-500 Chiller (1)
- Federal 50 KVA Resistance Welder with MCS-2109 Control (1)
- Atomic 50 KVA Resistance Welder with Entron EN1000 Series Control (1)
- Miller 225V Welder (1)
- Bancroft Model 500 Welda-Round w/ PLC Wire Welder (1)
- Kent Shear and End Welder 15-125 PMA/HCH (1)
- Coil Joining Technologies Shear End Welder Model H54F (1)
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MATERIAL HANDLING
More than 25 forklifts up to 15,000 lb capacity
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CRANES
Ten cranes up to 15-ton capacity
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INSPECTION - CMM's
CNC CMM's with virtual DMIS software with capabilities to measure up to 118"x43"x39", specifically:
- IMS Merlin CNC X-118", Y-43", Z-39" with Virtual-DMIS software
- Mitutoyo Bright CNC X-18", Y-16", Z-12" with Virtual-DMIS software
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INSPECTION AND TESTING
Testing capabilities include Rockwell hardness testers, plating and paint thickness testers, Olson drawability tester, surface analyzer, push out tester and tensile tester.
- Granite Surface Plates ranging in size up to 48"x96"
- Various height gages up to 40"
- Various micrometers and calipers
- Kodak 30" Optical Comparator with 10X, 20X, 50X Lens (1)
- Set hole gages (1)
- Master Height Gages (.000005) (Certified) (2)
- Comten Tensile Tester (up to 2000 PSI) (1)
- Rockwell Hardness Testers (2)
- Plating Thickness Tester (1)
- Positest 1000 Paint Thickness Testers (2)
- Gould Surfanalyzer, 7100 (1)
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TRUCKS
- 26,000 lb. International Truck (3)
- 26,000 lb. Freightliner Truck
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